What is Lithium-Ion Battery

 

 

Lithium-ion battery is the most popular rechargeable battery chemistry used today. Lithium-ion batteries power the devices we use every day, like our mobile phones and electric vehicles.Lithium-ion batteries consist of single or multiple lithium-ion cells, along with a protective circuit board. They are referred to as batteries once the cell, or cells, are installed inside a device with the protective circuit board.

 

Benefits of Lithium-Ion Battery

 

Lithium is long-lasting
Lithium-ion battery provide up to 10 times longer life than lead-acid batteries, and they still provide 80% of rated capacity after 2,000 cycles. Most lithium-ion batteries last five years or more. The average lead-acid battery lasts just two years. Lead-acid batteries also need to be maintained, requiring water replacement to avoid structural damage; if they aren’t maintained properly, their life span is shortened even further. Because lithium batteries require no active maintenance, a one-time purchase guarantees longevity.

 

Lithium is quick & efficient
Lithium can charge and discharge at a high rate providing maximum versatility for all types of applications. Fast charging minimizes downtime, and lithium’s high rate of discharge is perfect for a burst of power. Lead-acid batteries must be charged in stages over a longer time, and they perform inefficiently during high discharge periods, making them less versatile than their lithium counterparts. Lithium’s efficiency is unparalleled, especially under high-stress situations. Unlike lead-acid, temperature fluctuations and energy depletion barely affect lithium’s power delivery. Lithium is the logical choice for applications that will exhaust the batteries or run in extreme weather.

 

Lithium is the lightweight champ
Lithium-ion battery more energy than lead-acid batteries and are typically half the mass, reducing concerns about battery weight. Compared to other battery chemistries, lithium provides the same or greater energy at less than half the weight and size. This means more flexibility and easier installation!

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How Lithium-Ion Battery Work
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The basics

A lithium-ion battery is made up of an anode, cathode, separator, electrolyte, and two current collectors (positive and negative). The anode and cathode store the lithium. The electrolyte carries positively charged lithium ions from the anode to the cathode and vice versa through the separator. The movement of the lithium ions creates free electrons in the anode which creates a charge at the positive current collector. The electrical current then flows from the current collector through a device being powered (cell phone, computer, etc.) to the negative current collector. The separator blocks the flow of electrons inside the battery.

12V 200Ah Lead Acid Battery
 

Charge/discharge

While the lithium-ion battery is discharging and providing an electric current, the anode releases lithium ions to the cathode, generating a flow of electrons from one side to the other. When plugging in the device, the opposite happens: Lithium ions are released by the cathode and received by the anode.

12V 200Ah Lead Acid Battery
 

Energy density vs. Power density

The two most common concepts associated with batteries are energy density and power density. Energy density is measured in watt-hours per kilogram (Wh/kg) and is the amount of energy the battery can store with respect to its mass. Power density is measured in watts per kilogram (W/kg) and is the amount of power that can be generated by the battery with respect to its mass. To draw a clearer picture, think of draining a pool. Energy density is similar to the size of the pool, while power density is comparable to draining the pool as quickly as possible.

 

What are the components of a Lithium-Ion Battery cell?

 

  • Electrodes: The positively and negatively charged ends of a cell. Attached to the current collectors
  • Anode: The negative electrode
  • Cathode: The positive electrode
  • Electrolyte: A liquid or gel that conducts electricity
  • Current collectors: Conductive foils at each electrode of the battery that are connected to the terminals of the cell. The cell terminals transmit the electric current between the battery, the device and the energy source that powers the battery
  • Separator: A porous polymeric film that separates the electrodes while enabling the exchange of lithium ions from one side to the other
12V 200Ah Lead Acid Battery
 
Types of Lithium-Ion Battery
 

 

Lithium cobalt oxide

Lithium cobalt oxide batteries are manufactured from lithium carbonate and cobalt and are also known as lithium cobaltate or lithium-ion cobalt batteries. These batteries are used in cell phones, laptops, and electronic cameras because of their high specific energy. They have a cobalt oxide cathode and a graphite carbon anode, and lithium ions migrate from the anode to the cathode during discharge, with the flow reversing when the battery is charged.This battery has a few disadvantages, including short battery life and low specific power. We also want to let you know that these batteries are not as safe as other varieties. Despite this, they are a popular choice for cell phones and other portable electronic devices because of their properties.

Lithium manganese oxide

Lithium manganese oxide batteries are sometimes known as lithium manganate or lithium-ion manganese batteries, or li-manganese or manganese spinel batteries. The technology for this sort of battery was initially discovered in the 1980s, with the first publication in the Materials Research Bulletin in 1983.High-temperature stability distinguishes lithium manganese oxide batteries from others, which are also safer than other lithium-ion battery types. As a result, they're frequently found in medical equipment and devices, but they can also be used in power tools, electric motorcycles, and other applications. Lithium manganese oxide batteries can also be used to power laptop computers and electric vehicles.

Lithium Iron phosphate (LFP)

Phosphate is used as a cathode in lithium iron phosphate batteries, often known as li-phosphate batteries. They have low resistance qualities, which improve their thermal stability and safety.Durability and a long lifecycle are other advantages – fully charged batteries can be kept with no effect on the battery's overall charge life. When the lengthy battery life of Li-phosphate batteries is considered, they are frequently the most cost-effective option. The lower voltage of the lithium-phosphate battery, on the other hand, means that it has less energy than other lithium batteries.As a result, these batteries are frequently used in electric bikes and other applications requiring a long lifecycle and high levels of safety. These batteries are also commonly used in electric vehicles.

Lithium nickel manganese cobalt oxide (NMC)

Lithium Nickel manganese Cobalt Oxide batteries, often known as NMC batteries, are constructed of a variety of materials that are universal in lithium-ion batteries. A cathode constructed of a mix of nickel, manganese, and cobalt is included.NMC batteries, like other lithium-ion battery types, can have a high specific energy density or a high specific power. They can't have both features, though. This battery is most commonly seen in power tools and automobile powertrains.

Lithium nickel cobalt aluminum oxide

NCA batteries, or lithium nickel cobalt aluminum oxide batteries, are making their way in electric vehicles and grid storage.Although NCA batteries are not widely used in consumer electronics, they have great potential in the automobile industry. NCA batteries offer a high-energy choice with a long lifespan, but they are less safe than other lithium-ion battery types and are rather expensive. To ensure driver safety, NCA batteries must be accompanied by monitoring systems.Given the widespread use of NCA batteries in electric vehicles, demand for these batteries may increase as the number of electric vehicles grows.

Lithium titanate

Finally, lithium titanate, often known as li-titanate, is a type of battery that has a growing number of uses. Because of its superior nanotechnology, the lithium-titanate battery has an extremely rapid recharge time.Li-titanate batteries are being employed by makers of electric vehicles and bicycles, and this type of battery has the potential to be used in electric buses for public transit. However, these batteries have a lower intrinsic voltage or energy density than other lithium-ion battery types, which might cause problems when it comes to efficiently power automobiles. Despite this, lithium titanate batteries have a higher density than non-lithium-ion batteries, which is a benefit.

Lithium nickel manganese cobalt oxide (NMC)

A cathode combination of nickel, manganese, and cobalt is one of the most successful Li-ion systems. These systems, like Li-manganese, can be modified to serve as Energy Cells or Power Cells.NMC in a 18650 cell for moderate load conditions has a capacity of about 2,800mAh and can produce 4A to 5A; NMC in the same cell can be optimized for specific power. For example, it can have a capacity of just about 2,000mAh but can deliver a continuous discharge current of 20A.

 

 
Cell Form Classification of Lithium-Ion Battery
 

 

 
Cylindrical cells

These are the most widely used commercial lithium-ion cells. They form the batteries used in toys, medical devices, gadgets, and more. Cylindrical lithium-ion battery cells differ from conventional batteries, as the former are rechargeable lithium batteries with a higher capacity.This type of cell features sealed electrodes and electrolytes in a protective cylindrical metal can. A cylindrical lithium-ion battery offers excellent safety and the best protection against thermal elements. Cylindrical Li-ion batteries are also the cheapest ones to manufacture.

 
Pouch cells

Unlike a cylindrical or prismatic cell, a lithium pouch cell is physically flexible. The battery cell is sealed in flexible foil or plastic film for protection. A lithium pouch cell is very lightweight and can be made into batteries of any shape or size. These batteries are used in drones, RC vehicles, jump starters, etc.Pouch cells tend to swell when used. Therefore, when integrating these cells into any application, it is important to allocate extra space to account for the swelling of the cell.

 
Prismatic cell

Prismatic cells are cubic lithium-ion battery that contain electrode sheets and separators in a sturdy plastic housing. Prismatic cells are made in a single-row or two-row module of four cells, with arrestors having the same polarity. Prismatic cells are more expensive batteries than cylindrical cells but provide much greater storage.Lithium batteries in cell phones and laptops are all prismatic energy cell batteries. While lightweight and thin, these batteries are prone to heating due to the metal casing used.

 

 

 
How Do Different Types of Lithium-ion Batteries Compare?
 

 

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The Seven Top Uses For Rechargeable Lithium-Ion Battery
 

 

The Seven Top Uses For Rechargeable Lithium-Ion Battery

Emergency power backup or UPS (Uninterruptible Power Supply)
Having a lithium-ion battery for an emergency power backup or UPS protects you from traditional power loss or instability. It is different from a generator or other emergency power backup in that it provides nearly instant power in order to run (or safely shut down) the equipment it is connected to. Emergency power backup systems benefit critical equipment: computers, communication technology and medical technology.

Dependable electric and recreational vehicle power

Lithium-ion batterys offer reliable, stable, long-lasting power – the best solution for staying comfortable and safely exploring remote locations. With a life span of over ten years, lithium batteries provide power for long journeys and lose little power between uses. Lightweight lithium batteries power your RV or electric vehicle with increased efficiency due to reduced weight and size as compared to lead-acid batteries.

Reliable And Lightweight Marine Performance

Mixing water and electricity provides the potential for numerous problems. Lithium batteries let you focus on the fun of being on the water, not on the worry of whether your marine motor starts at the end of a long day.
Upgrading your boat to a long-lasting rechargeable lithium battery gives you years of reliable motor starts at a fraction of the weight of a traditional lead-acid battery.
Whether you need to power a small trolling motor, or power all of the conveniences of home on a yacht, lithium batteries are capable and dependable.

Solar power storage

The use of solar power in the United States increased 30% from 2013 to 2014. Even in the desert, there are days when the sun doesn’t shine or times when your solar equipment needs repair. Avoid getting left in the dark with lithium batteries for solar power storage.
Rechargeable lithium batteries are the best match for solar panels due to how they charge, and how fast. Solar panels produce low resistance charging, which is what lithium batteries require. In addition, lithium batteries charge quickly – allowing you to maximize the potential solar power storage from each day of sunlight.

Surveillance or alarm systems in remote locations

Don’t let the absence of hard-wired electricity limit your security. Do you need to monitor remote perimeters, a fleet of vehicles, job sites, or a temporary location where a permanent alarm system install is not possible? Secure any of these difficult locations with a surveillance or alarm system powered by lithium batteries.
Rechargeable lithium batteries are ideal for remote monitoring systems due to their long life, small size and not losing power via self-discharge during the time that your system is inactive. Lithium batteries have a self-discharge rate that is 10 times lower than lead-acid batteries, making them ideal for situations where they are not under continuous use.

 

Personal freedom with mobility equipment

Modern technology has made daily life easier for people with mobility restrictions. From electric wheelchairs to stairlifts, numerous individuals depend on reliable mobility technology to live an independent life. Lightweight lithium batteries are the ideal choice for mobility equipment, as they offer size customization, a longer life span, fast charging, a low self-discharge rate, and extended run time when compared to lead-acid.

Portable power packs that eliminate downtime

Rechargeable lithium batteries are well-known for powering our phones and the latest lightweight laptop computers. Lithium batteries are lighter and smaller than lead-acid batteries. They also tolerate movement and temperature changes, as well as maintain their power delivery during use.
When they do need a charge, lithium batteries recharge much faster than lead-acid batteries. Custom lithium battery options also allow you to transition your existing technology to a longer-lasting and more efficient portable power pack.

 

 
Internal Components Of Lithium-Ion Batteries
 

 

 

lithium-ion battery: They can either be prismatic, cylindrical cells, or pouch cells (aka lithium polymer).

 
 

Battery charge state monitor: This is a small computer that controls the charging process of the battery.

 
 

Voltage tap: Tasked with monitoring the energy capacity of individual cells of the batteries.

 
 

Notebook connector: Allows smooth flowing of information and power in and out of the battery.

 
 

Regulator circuit and Voltage Converter: They maintain safe levels of current and voltage.

 
 

Temperature sensors: For monitoring the temperature of the battery.

 

 

How Long Do Lithium-Ion Battery?
 

The lithium-ion chemistry doesn't fancy a deep discharge; instead, it prefers a partial discharge. Among battery chemistries, lithium-ion chemistry is one of the best as it doesn't have a memory effect, which means you don't impact the battery efficiency with a partial discharge.

 

Since lithium-ion batterys don't age well with time, if you are buying a new battery, ensure it is really new so you can be sure of the energy capacity.

 

Ensure you keep the li-ion batteries away from heat as high temperatures are known to drain and harm the battery pack.

 

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About Us

Since 1987, Guangzhou, China ESG New Energy Technology Co., Ltd has registered TOYO battery brand as one of 5 major suppliers designated by the China government for tender, now develops with ESG, HKTOYO, and Europe TOYO brand for global markets.
With the development of economy and the improvement of people's living standard environmental protection has become a common theme of human being. More and more countries focus on the carbon emission from manufacturing industry, so ESG stands out from "TOYO" with over 35 years experience of battery industry to act on international convention.
As ESG promotes intellectualized reform and digital transformation, Currently there are production bases in various cities of Guangdong for manufacturing SLA batteries and lithium batteries, which also extends to the field of new energy products including Battery,Solar panel, Inverter, Wind turbine, Portable system, Solar light, etc.

 

 

Team Introduced

We have more than 30 senior engineers from YUASA TOYO with upgraded automatic intelligent production lines, so the staffs have been reduced from 3,000 to more than 1,000 people. The main materials and manufactures of ESG battery include alloy preparation, plate production, battery shell, separator production, all in one-stop manufacturing to ensure the stable and reliable quality of battery with better cost performance.

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Asked Questions
 

 

Q: What are the rules for lithium batteries?

A: Spare (uninstalled) lithium ion and lithium metal batteries, including power banks and cell phone battery charging cases, must be carried in carry-on baggage only. Lithium metal (non-rechargeable) batteries are limited to 2 grams of lithium per battery.

Q: Is it OK to leave a lithium-ion battery on the charger overnight?

A: Most power banks use lithium-ion batteries, which are safe to leave plugged in and charging overnight. However, it is important to note that power banks can overheat if they are not used properly. It is best to leave your power bank in a cool, dry place while it is charging.

Q: Should lithium-ion batteries be fully discharged before recharging?

A: Lithium-ion battery packs should not be totally depleted and recharged frequently ("deep-cycling"). Utilising only 20 or 30 percent of the battery's capacity prior to recharging will greatly improve your battery life. Five to ten shallow discharge cycles are roughly equivalent to 1 full discharge cycle.

Q: Why are lithium batteries banned?

A: Why, though? According to University of Michigan professor Venkat Viswanathan, an expert in batteries for aviation, they “pose a flight risk,” because they're capable of overheating or short-circuiting, especially if they are damaged.

Q: Why are lithium batteries restricted?

A: Lithium batteries pose a fire hazard, even when they are no longer useful in consumer equipment/products. Damaged, defective, or recalled batteries have greater potential than undamaged lithium batteries to short circuit, to release heat, or even to cause a fire.

Q: What is the biggest problem with lithium batteries?

A: Disposal. Lithium-ion batteries contain metals such as cobalt, nickel, and manganese, which are toxic and can contaminate water supplies and ecosystems if they leach out of landfills. Additionally, fires in landfills or battery-recycling facilities have been attributed to inappropriate disposal of lithium-ion batteries ...

Q: What kills lithium-ion batteries?

A: High temperatures during charging may lead to battery degradation and charging at temperatures above 45 °C will degrade battery performance, whereas at lower temperatures the internal resistance of the battery may increase, resulting in slower charging and thus longer charging times.

Q: Can lithium-ion batteries explode when not in use?

A: However, the risk of a Li-ion battery exploding randomly when not in use is very low. Proper storage and handling of Li-ion batteries, such as avoiding physical damage and extreme temperatures, can help minimize the risk of such incidents.

Q: How do you prevent lithium battery fires?

A: Avoid storing lithium-ion batteries together and keep a distance of at least 2 feet between them. This reduces the chances of fires happening. And store the batteries away from anything that can catch fire easily, like flammable materials. Be careful when charging lithium-ion batteries.

Q: How long can a lithium battery sit unused?

A: In storage. When a battery has been unused for 6 months, check the charge status and charge or dispose of the battery as appropriate. The typical estimated life of a Lithium-Ion battery is about two to three years or 300 to 500 charge cycles, whichever occurs first.

Q: What is the 20 to 80 battery rule?

A: What is the 20-80% battery rule? Simply, the 20-80% rule suggests keeping the battery of an electric vehicle charged between 20% and 80% of full capacity. It's a method of electric vehicle charging meant to improve battery life. Think of it as the green zone.

Q: What happens if you flatten a lithium battery?

A: Lithium-ion batteries should not be fully discharged if it can be avoided. Completely discharging a lithium-ion battery can cause irreversible damage to the battery, leading to a loss of capacity and potential safety hazards.

Q: How low should you let a lithium battery get before charging?

A: Unlike other types of batteries that need to be recharged throughout their storage time, lithium batteries do better at 40%-50% DOD (depth of discharge). Pro-Tip: After every 30 charges, allow your lithium based battery to completely discharge before recharging. This helps to avoid a condition called digital memory.

Q: How common are lithium battery fires?

A: It's not an isolated incident. Fires caused by rechargeable batteries, including lithium-ion batteries, have been increasing steadily in large cities like New York and San Francisco. Since at least 2019, fire departments in the two cities say they've responded to at least 669 incidents combined.

Q: Why lithium-ion batteries are not the future?

A: However, the use of lithium-ion batteries has also brought along its own challenges with high cost of materials, risk of fire and explosion, and lack of recycling practices limiting the widespread adoption of lithium-ion batteries for the grid.

Q: What lithium battery caused the fire in the house?

A: FDNY: Lithium ion battery to blame for fire that killed 3 generations of family members. Fire officials say lithium ion batteries in two electric scooters are to blame for a fast-moving blaze that tore through a Brooklyn brownstone in Crown Heights Sunday, killing three generations of family members.

Q: Why does TSA ask about lithium batteries?

A: You must not check lithium batteries, as they're a fire hazard. It is possible to fight a fire in the cabin, but not in the hold. So, cabin baggage only.

Q: Can you fly with a lithium-ion battery?

A: Spare (uninstalled) lithium ion and lithium metal batteries, including power banks and cell phone battery charging cases, must be carried in carry-on baggage only. Lithium metal (non-rechargeable) batteries are limited to 2 grams of lithium per battery.

Q: Why are there so many lithium battery fires?

A: The onset and intensification of lithium-ion battery fires can be traced to multiple causes, including user behaviour such as improper charging or physical damage.

Q: Is it safe to store lithium batteries in the house?

A: In the same way that food can spoil if not stored properly, your lithium battery can be ruined if you store it improperly. Keep it in an open, dry area that gets air regularly and stays within a temperature range of -13°F to 149°F.

As one of the leading lithium-ion battery manufacturers and suppliers in China, we warmly welcome you to wholesale or buy discount lithium-ion battery from our factory. All customized products are with high quality and low price. Contact us for quotation and free sample.

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